01
Forging
Turn buckle bodies, eye bolts and hooks are drop-forged, not fabricated — the grain follows the shape, so the part carries its load along the metal instead of across a weld.
IS 2004 forged steel · IS 2062 structural
§ ManufacturingDRG SYN-300
Forged. Dipped.Formed. Pulled.
Six steps between bar stock and a certified carton, under one roof. The ones most of this category outsources — galvanising, proof loading — are the ones we would least like to.
30
Fittings in range
60k
Fittings / month (P)
2800 m²
Plant area (P)
6
In-house steps
02
Machining
Threads are rolled rather than cut, bolt holes drilled to the drawing's centres. A fitting that fits the one next to it is a machining result, not an assembly one.
Thread rolled · holes drilled to drawing · IS 2102 class C
03
Galvanising
Every ferrous part goes through our own zinc bath. Owning the bath is why a question about coating thickness gets a number, not an adjective.
Hot-dip to IS 2629 · uniformity to IS 2633
04
Helix forming
Protective, terminating and suspension helix rods are formed to lay, pitch and diameter for each cable size, gritted inside and marked where the lineman starts wrapping.
Al alloy IS 6061 · HT steel · gritted
05
Proof load
Load-bearing fittings are taken to their rated load on a calibrated rig. Helices are loaded on cable until they hold — and then slip, as the GR requires.
Tensile · slip · resilience
06
Kitting
Tension and suspension sets are packed complete — so a crew on a pole never finds out that a part was meant to be sourced separately.
Sets per BSNL BOM · batch certificate
Dipped
at 20°C
Dipped
at 450°C
Hot-dip galvanising to IS 2629 · coating uniformity to IS 2633 · every ferrous part, in our own bath — not a subcontractor's.
§ In the field
Made for the lineman at the top of the pole.
Everything on this page exists for one moment: a crew in a harness, eight metres up, wrapping a helix onto a live route. Sets arrive complete, marked where to start, with nothing left to improvise.